Mechanical Integrity
Turnaround EPC delivers data‑driven Mechanical Integrity programs that strengthen asset reliability, reduce operational risk, and keep your facility fully compliant with regulations. We combine API‑certified inspection services with risk‑based methodologies to ensure your critical equipment performs safely under pressure and over time.
Our team supports the full lifecycle of your mechanical integrity program, from in‑service inspections and remaining-life calculations to fitness‑for‑service assessments, corrosion-control documentation, and the systemization of corrosion loops. As your Owner’s Inspector, we provide clear, defensible inspection records and actionable insights that help you make informed decisions about repair, replacement, and long‑term asset strategy.
Whether you operate pressure vessels, piping systems, storage tanks, or jurisdictional pipelines, our approach ensures your assets meet the demands of OSHA PSM, Coast Guard regulations, and Pipeline Safety Management Systems. As your partner in reliability, we help you maintain safe operations, avoid unplanned outages, and extend the life of your equipment.
In-Service Pressure Vessel Inspections
In‑service pressure vessel inspections focus on verifying the condition, integrity, and safe operating capability of vessels while they remain in operation. Using API 510 methodologies, the goal is to identify degradation mechanisms early, quantify remaining life, and ensure continued compliance with OSHA PSM and jurisdictional requirements. This work supports safe, reliable operation under the high pressures and temperatures vessels experience every day.
API 510 Inspections
Internal and External Inspections
Pressure Relief Device Verification
Remaining Life and Retirement Thickness
In-Service Storage Tank Inspections
Storage tank inspections ensure your aboveground storage tanks operate safely, maintain product integrity, and remain compliant with API 653 and jurisdictional requirements. Our inspectors evaluate shell, floor, roof, and appurtenance conditions to identify corrosion, settlement, and structural issues early, supporting long‑term reliability and reducing the risk of leaks, releases, or unplanned outages.
API 653 Inspections
Settlement and Foundation Assessment
Corrosion and Thickness Evaluation
Regulatory and Documentation Compliance
Owner's Inspector
Owner’s Inspector services provide independent quality and compliance oversight throughout new construction, ensuring equipment, piping, and structural components are built to specification, code, and contract requirements. By representing the owner’s interests at every stage, from material verification to final turnover, we reduce rework, prevent costly deviations, and ensure your assets enter service safely and reliably.
Specification and Code Compliance
Construction Quality Assurance
Punchlist and Turnover Management
Documentation and Record Control
LiDAR Laser Scanning
Laser scanning captures high‑accuracy 3D data of your equipment, piping, and structures to create precise digital models and as‑built documentation. These scans eliminate guesswork, reduce field time, and provide a reliable foundation for inspections, engineering, and future modifications. The result is a clear, measurable representation of your assets that supports safer decisions and more efficient project planning.
High-Resolution 3D Point Clouds
As-Built Documentation
Dimensional Verification
Damage and Deformation Assessment
In-Service Piping Inspections
In‑service piping inspections protect your facility by identifying corrosion, degradation, and mechanical damage before they lead to failure. Using API 570 methodologies, we evaluate piping systems under operating conditions, verify integrity, and provide actionable insights that extend equipment life, reduce risk, and support regulatory compliance. Our approach keeps corrosion in check, keeping the product safe in the pipes.
API 570 Inspections
Corrosion Monitoring
Fitness-for-Service evaluations
Corrosion Loop Systemization
Inspection Drawings
Inspection drawing development transforms field data, inspection findings, and equipment details into accurate, professional drawings that support compliance, reliability, and long‑term asset integrity. These drawings provide a clear visual record of circuits, components, CMLs, and inspection histories, enabling better decision‑making and streamlined Mechanical Integrity workflows
Circuit and Component Mapping
CML Placement and Updates
Integration with Inspection Programs
Regulatory-ready Documentation
Source Inspections
Source Inspection provides independent, vendor‑site verification to ensure materials, fabrication, and equipment meet all specifications before shipment. By confirming code compliance, workmanship quality, and documentation accuracy at the source, we prevent defects, reduce rework, and protect your schedule, budget, and asset reliability.
Factory Acceptance Testing
Material and Traceability Verification
Dimensional and Workmanship Checks
Witness Testing and Hold-Point Oversight
Readiness-to-Ship Confirmation
Quality Management Systems
Quality Management System development provides organizations with a structured, compliant, and fully documented framework for controlling work, ensuring consistency, and meeting regulatory and code requirements. We design and implement QMS programs, procedures, and controlled documentation that strengthen operational discipline, support audits, and create a defensible foundation for safe, reliable, and repeatable execution across all business functions.
Quality Manual Development
Procedure and Work Instruction Drafting
Document Control Systems
Audit Readiness and Compliance Alignment
